|
|
Tensioning
|
|
|
|
Bag Tensioning is a Critical
Factor in Baghouse Operation!
|
|
Improper tensioning
is one of the main causes of bag failure in reverse air baghouses.
Excessive tensioning causes harmful stress on the fabric yarns and
sewing threads and also prohibits movement necessary for dustcake
release. A component analysis and necessary replacements should
be included in maintenance inspections to avoid untimely failures
and equipment damage.
BHA has developed
many tensioning assemblies to best fit your application.The assemblies
are available in chrome silicon steel for moderately elevated temperatures
or 17-7 PH stainless steel for high temperature applications.
The 17-7 PH
stainless steel springs benefit from a shotpeening and passivation
process which hardens the wire and raises tensile strength as well
as cycle life. This process results in extended spring life, which
reduces maintenance time required for bag changeout.
|
| |
|
Conical
Springs
BHA's non-linear conical spring allows the fabric enough movement
to clean down, yet controls bag collapse. Unlike a linear
spring, which compresses equal amounts for equal pounds of
load applied to it, the conical spring becomes harder to compress
as heavier loads are applied.
Unlike
a linear spring, which compresses equal amounts for equal pounds of
load applied to it, the conical spring becomes harder to compress
as heavier loads are applied.
|

BHA
tensioning
features conical
spring designs.
|
|
|
In this
manner, it acts as a shock absorber, preventing the fabric
from total collapse while it is under the reverse air cycle,
and also reducing any "popping" effect on the bags when they
return to service. BHA's non-linear conical spring is used
in the following tensioning assemblies:
|
|
AC Tensioning Tool?
System
|
|
The BHA
patented AC Tensioning Tool® System
is a precision tensioning device that is used with our I-bolt
and double drawbar tensioning assemblies, and provides accurate,
consistent bag tension up to four times faster than conventional
methods.
Features
and Benefits:
-
Reduces
maintenance costs by extending bag life.
-
Reduces
maintenance hours required for bag installation.
-
Lightweight,
making it easy to lift and maneuver.
The AC
Tensioning Tool is available in three different models to
best fit your application:
-
150
mm Pneu-Magnum: Features 2:1 ratio- pounds
to air.
-
300 mm: Used primarily for large diameter
bags. Features 2:1 ratio- pounds
to air.
All AC
Tensioning Tools come complete with air hose and carrying
case.
The
AC Tensioning Tool® applies accurate tension during filter
bag installation for more efficient and constant bag tensioning.
|

|
|
|
TRAP Control System
|
|
The TRAP
Control System uses a patented self-cleaning torsion spring
to solve the most common problems of shaker collectors. In
a typical shaker baghouse, bags hang slack to allow for the
shaking motion necessary for bag cleaning. Unfortunately,
this allows dust to become trapped in the top and bottom of
the bag, abrading the bag and reducing the cloth area available
for filtration.
The TRAP
Control System was designed to reduce bottom bag abrasion
of shaker collectors. This easily installed system enables
improved airflow and longer bag life, which results in reduced
costs for maintenance and parts.
TRAP
Control System Features:
-
TRAP high
performance filter bag - manufactured in a variety of fabrics
for specific needs.
-
TRAP torsion
spring - constructed of high strength chrome vanadium, requiring
no structural modification during installation.
-
Anti-collapse
rings - enhance cleaning of filter bags by preventing bag collapse.
The
TRAP Control System is used to improve poor filter bag tensioning
by utilizing the torsion spring with high performance strap
top bags.
|
 |
|
|
AC Tensioning Tool®
System
|
|
BHA carries
many different hanging assemblies. All
assemblies are used in many OEM designs and can be sized and plated
for specific applications. All hanging assemblies are available
in both carbon and stainless steel and come with nuts and washers
needed for installation.
|
-
The
Double-D Strap Hanger is used to support strap top
filter bags.
-
The
Strap Clip is a hanging assembly commonly used in
Mikropul and Fuller baghouse configurations to support filter
bags by pulling the bag through a slot and securing it with
a clip.
-
The
Tubehook is used to hang loop top bags.
|

Left
and center: Double-D Strap Hangers
Top:
Strap Clip
Right:
Tubehook
|
|